Choosing between water jet cutting machine and laser metal cutter can never be as straightforward as they may often seem.  We can’t make a conclusion that one is a better option over the other because each one of them is likely more suitable to certain types of materials and applications than the other. According to water jet machine manufacturers, choosing between these two options is often a tough call for users and fabricators, but ultimately everything would depend upon your own specifications.  

The main reason why developers and fabricators are incorporating the use of metal in their projects is because they bring about various benefits to their work. A sheet of metal is versatile, durable, recyclable, pliable — and for the most part of it, they are cost-effective, too. 

One of the major hurdles of working with metal is the amount of time it will usually take to work with it. If you have a sharp blade, you know that you can whittle something from wood, but when it comes to metal and steel you need to have a good level of craftsmanship and at times special kind of machinery to create something from it, be it brass, aluminum, stainless steel or bronze. 

The most complained thing about working with metal is cutting it. This is a pressing concern most especially when the metal sheet thickness is about 1” or even more. It is such a relief to know that they can be cut into intricate patterns with the help of water jet cutting technology or laser, although they both have their own respective strengths and limitations.  

Waterjet Cutting

Waterjet cutting machines make use of abrasive particles such as an aluminum oxide or garnet and pressurized water to cut into a tough material like metal sheets. With a strong pressure force as high as 60,000 psi, the gentle water is suddenly transformed into an indurated cutting tool. Hence, it is ideally used to cut through thicker materials where the use of laser cutters would either be of inferior quality or not feasible enough. 

Fabrication centers that utilize waterjet technology for most of their works do so under one of the following conditions:

  • Most of their projects involve the use of thick materials, or that they are usually working with patterns that have large tolerances. 
  • They prefer waterjet technology to veer away from the heat of the laser, which runs the risk of interfering with a cut 
  • Their projects involve the use of different kinds of materials – from ceramic stone to steel and reflective metals, and many more.  
  • Waterjet cutting technology allows for cutting of metal while letting it remain flat throughout the entire process, whereas in laser cutting it would require some leveling.  

Laser Cutting

We qualify laser cutting as a typical state-of-the-art cutting technology, it can be very fast and precise with only one major drawback to mind about. It can only cut through a ⅝” thickness to really maintain its exceptional quality, beyond that measurement runs the risk of having a poorly executed cut. 

Modern application software allows a CAD file to be relayed to a laser computer so it can start the cutting process within seconds. Many metal fabrication shops employ this strategy for prototyping purposes. There are actually companies that take on long cutting runs overnight, letting their machine to run unattended. 

As for the laser itself, it is usually powered by nitrogen, carbon dioxide, or sometimes it works with a combination of gases. The laser beam is then transmitted through a series of mirrors. It usually has an output of 2600 watts in certain machines but could go as high as 4,000 to 6,000 watts on others. The plexiglass, plastic, wood, all types of metals can be cut with the use of laser technology.  


3D printers in Brisbane, and of course, the rest of the world are changing the way how commerce works. Companies no longer have to build costly manufacturing plants, buy acres of storage spaces for their inventory just to produce a product, and to hire laborers. This is all thanks to the technology. The entire process is so simple as uploading your file and just clicking the send button. While such ease of use is a great advantage to a lot of companies, the benefits of 3D printers do not end here.

3D Printing Advantages

When choosing 3D printers in Brisbane over the traditional methods, the list of benefits can be long. From faster production to cost savings to lesser carbon footprint to creative freedom, there is no shortage of benefits with this method.

Lesser Overhead Cost

A 3D printer can help reduce overhead costs in so many ways. First off, it lessens material cost. Instead of utilizing big blocks of metal, plastic or other materials and cutting the product out of them, you can now use materials that are only needed for the build. This will not only cut down the upfront costs of the materials, but will also reduce the budget you will need for disposing of wastes.

Reduce Labor Cost

The use of a 3D printer can help lessen the costs of labor. While you need a person to design your product and have it printed, that is all about it. With a 3D printer, you will not need someone to pull the parts off the conveyor built and put all the components together. You can do all of these seamlessly and quickly.

Greater Creativity

Unlike with the common or traditional method of manufacturing, with 3D printing, you will not be limited by the machine or workforce that you are using. The printer will allow you to create anything virtually. Use any metal, plastic, glass, ceramic, or alloy material that you want and be creative with the details or colors.

More: 3d scanner

Faster Delivery

The process involved in 3D printing could be completed regardless of where you are, as long as a printer is available. This means that you can produce products locally. With this, there is no need for you to pay for custom and shipping fees. Above it all, your customers will be able to get your product easily, quickly, and affordably.

If you look around you, comparing the situation a few years back, you will for sure see how great of a change we are experiencing today. Also, there are more products that we get to enjoy because of this technology. With the help of 3D printing, our lives have changed in a more convenient way. In the years to come, we can just expect for this technology to bring in more benefits.


The Contribution of 3D Printing Perth  to Prototyping Process

The 3D printing  Perth industry is actually instrumental in growing the country’s prototyping process, and in taking it to the next level. When you produce a product, usually there is a lot of drudgery in the process that is involved. This includes drawing, testing, designing, changing, redesigning, correcting, etc. Indeed a lot of things will be needing some fine-tuning and refining before a product you have conceived in your mind can be mass-produced. This is where prototyping will come into the picture and will help a great deal in reaching your goals.

By virtue of machining, fabricating, or producing a prototype, coming up with a preliminary model is seamless and a breeze.  A prototype model for a product or an item will give you the liberty to do anything with it, test it out or evaluate it. It will eventually allow you to identify where you can make relevant changes or what type of modifications you will need to carry out — all of which must be executed prior to launching production.

Identifying Flawed Products with 3D Printing Perth Process

What prototyping process does exactly? It is a critical process used by business entities in verifying the integrity of a product design together with its assembly. It allows you to identify flaws and errors even in its early stages. By this measure, redesigning or tweaks in the product design, in an effort to improve and perfect it, can be made.

Prototyping will help elevate the current efficiency level of a business process, saving the company a great deal of budget and time especially when a limited budget or a rigid timeline is involved.  

Business organizations of today have come to realize the great power there is in 3D printing can in as far as producing a prototype is concerned, especially when the required prototype requires a great deal of precision or when it needs to be accurately detailed.

Growth of 3D Printing in the Country

3D printing, sometimes referred to as additive manufacturing, has become increasingly more popular these days and the demand for it has been going up steadily through the years. The tangible and visible parts that you see is created by a 3D printer are coming into some form directly from a design file.

What does digital processing of 3D printing signify? This gives us a chance to veer yourself away from the cost and time involved in tooling. In addition to that, it also offers you the flexibility to digitally change the design completely with respect, of course to your requirements, or if you just need to alter some parts of it to make it perfectly good already.

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Updated prototypes can be carried out in less time. This way it will be a lot easier for the business organization to transition itself into the production or manufacturing phase, faster. In addition to this, the 3D printing devices are wired to utilize multiple materials while simultaneously producing a prototype.

When using a 3D printer, you will see the actual model itself or the prototype. You can inspect it, touch it, scrutinize every part of it. What you are looking into at that moment is the physical and actual representation of your end-product. Depending on what your preferences are, you may decide to create your product using the very same materials you have on your prototype or anything similar or close to it.

Moreover, a prototype model for your product offering will also allow you to test out your product even under the most demanding conditions and requirements. This may include withstanding heat, wind, water, paints, coatings, and many more. This part is crucial and paramount to your success after launching a product. By choosing to subject your product offering to a testing phase first, you will be able to identify the underlying trouble areas that you might have missed out on inspecting.

Having a CAD design alone is not enough and will not let you do any of the things I iterated above. Even if you have a 3D file or design for your item, you will have a hard time visualizing it.  


LED options is rapidly taking the place of conventional lighting. Among the main reasons for such is the big reduction in electricity bills when they switch to LED. In spite of not using solar panels for power, LED can cut out the usage of electricity by up to 80%. Aside from being energy-efficient, LED downlights are also considered to be a clean ad an eco-friendly way to light up the living spaces. Below are some more reasons why you should switch now.

 

The Benefits

Eco-friendly

As more projects today are geared towards protecting the natural resources, one of the best ways to participate in being an eco-friendly person is to simply change your lighting to LED. Compared to other light options, LED is as much as 20x longer. Also, LED downlights need not to be replaced as often.

In terms of manufacturing, packaging, and shipping, the environmental impact is greatly reduced. This light option is also recyclable and free to toxic materials.

 

Long Life

Among the main reasons why LED is considered to be the better choice is its long-life span. Since it does not get burn out or stop working like that of conventional lighting, this option can just be left on for longer hours and can still operate for years. When left for a long time, the diodes emit lesser light, thus leading to more energy savings.

 

Durable Design

LED lights are very durable. These are manufactured using materials that can withstand shock, vibration, and external impacts. This is why they are widely used indoors and even in rougher outdoor settings where there are heavy weather conditions like wind, rain, snow or sleet. This kind of lighting is also well-safeguarded against external interferences such as vandalism. It is also useful in public areas, traffic control situations, large buildings, and walkways.

 

Lower UV Emission

One noticeable difference of conventional light from LED lights is that the latter illuminates without producing UV emissions or high infrared light. This makes it a great choice for lighting that is used to highlight the sensitive objects or materials. The products that might be affected by too much heat would thrive under LED.

 

Premium Quality LED Lights

If you wish to replace your conventional lights with LED lights, it would be best to seek out the best and high-quality fittings. This would mean that you can have higher savings in the longer run as LEDs are more likely to last for a longer time without losing its strength. Also, the premium quality ones provide amazing flexibility in terms of design.

As there are so many LED lights available in the market today, make sure that you enjoy the selection process until you find the ones from top lighting store that best fits your needs.

 


When you were younger, your parents had you to safely hold and use a childproof scissor. As you grew up, you learned how to use sharp scissors and found how amazing they were as they seemed to cut different shapes from paper with a neat finish.

Now, that you have become an adult, whatever the field you belong in, you have discovered how powerful waterjet cutting is in terms of cutting different materials. This is also why waterjet glass cutting has become so popular. If you are not aware of how amazing it is yet, read on to know more about it.

Waterjet cutting has been very successful with specialized machines that are being handled by trained operators to cut resilient materials. It can even cut a mixture of pressurized water, as well as abrasive additives like garnet or aluminum oxide. This mixture is then blasted through a nozzle in very high-pressure streams in order to come up with accurate and precise cuts. It is always best to utilize waterjet cutting on material types that can be impacted negatively by cutting methods that make use of heat.

Here are some of the best reasons why many manufacturers prefer to utilize waterjet services to cut glass.

 

Smoother Cuts

 

When it comes to cutting tools, you can achieve incredibly smooth cuts by using waterjet cutters. This is why waterjet glass cutting has been popular in many industries with the help of the machine. This result is made possible because of the waterjet’s ability to produce high pressures of water even without an abrasive additive.

The operator of the machine can also control the cutting speed. This allows the tool to smoothly cut through thick or thick glasses and even other types of materials.

 

Precise Cuts

 

Another big benefit of waterjet cutting machine is that, whatever the type of glass, shape, or size, the tool can produce a jet of water mixture that goes in different directions. The cutter has a high-pressure behind it that comes from the water pump with best accuracy.

The cutter not only cuts glass sheets, but it can even cut notches, holes, slits, and even small details without having to cause distortion to the surface of the glass.

Given this precision in cutting and the lack of heat involvement in the process, so many more materials can benefit from it like granite, stone, and alloy.

 

Can Perform Well even on Thick Glass

There are some people who tends to hold back when completing a project because they think that they material that they are working with is very thick and cutting it is difficult. But you can change this waterjet cutting as it can cut even thick materials, including thick glass walls, vehicle glass, stained glass windows, and even cellphone panels and screens.

There are more reasons why you should employ the use of waterjet cutting in your projects. Doing so will not only help you achieve results in a faster rate, but you can rest assured that they are of best quality.

 


In most cases, people who buy things such as equipment for industry are having a hard time on maintaining it to make sure that it stays in good condition, functional, and can last a long time. As a result of successive use of industrial machines, their performance can deteriorate which may result in faults and errors.

Generally, if not the machine is not well kept and maintained, the production and company establishments could be highly compromised and this can lead to big losses as a result of operation failure. In order to avoid this thing from happening, here are some DIY machinery maintenance steps so you can better take care of your machines.

 

Keep the machine in a clean and dry place

You need to make sure that your storage area where you keep the equipment is away from areas that are prone to moisture. This is because wet areas allow the formation of rust in the machine. Also, you need to use the cover that comes with the machine when you purchased it. This will help keep it from being wet and will inhibit moisture while protecting it from dust and particles.

 

Clean using a soft brush

When the machine gets dirty and dusty, you can make use of a soft bristled brush. Also, you can use a compressed air in tin cans as a good alternative. This can blow away the dust that has stuck on the equipment. It is not really necessary to disassemble all parts of the machines when doing the cleaning. Keep it mind that there are small and tiny parts that might get lost if you take them out. If there is a need for serious cleaning, you need to have it cleaned and checked in motorized shops.

 

Use enough oil and lubricant

Oil and lubricant and used to make sure that the equipment works well. It’s important that you follow the right procedure and instructions in the manual. Avoid putting too much oil as the residue can lead to grease that can cause accidents.

 

Purchase quality parts

It’s a no-no to use low-quality parts, especially those that did not pass the standards. If your machine has some defective parts, you need to bring it to the shop so they can fix it for you. But if you think you can do it by yourself, just make sure that you buy original and quality parts. Always double check the quality before you complete buying new parts.

Performing industrial machine repair is not really something that is hard to do. As long as you have all the needed information about the items and machine that you have bought. Having it maintain and fixed by a professional can be costly, but you are guaranteed that it is worth the price.